29 August 2007

What is MoldFlow Analysis ?


MoldFlow Analysis

A "Mold Flow" analysis is an injection molding process simulation that, at a minimum, includes the filling of the part cavity with a specific plastic material. Although any such simulation may be referred to as a "mold flow" analysis, the undisputed industry leader for simulation software is MoldFlow Corporation. MoldFlow produces several software packages of varying capability and cost. Noble Plastics uses the Mold Advisor package which allows the simulation of part and mold filling and cooling. Information that can be gained from such analyses includes:

Cycle Time
Injection Pressure
Gas Traps
Weld Lines
Cooling Time
Sink Mark Prediction
Cooling Problem Areas
Runner Balance Requirements

All that is required for a basic analysis is a solid model and material spec.

World Clock Meeting Planer


Apresento uma tabela muito útil quando se está envolvido num projecto que tenha administração em 4 cidades (ou países) diferentes, neste caso, Portugal (Lisboa), Brasil (São Paulo), Alemanha (Frankfurt) e China (Shenzhen).
Nesta tabela podemos observar, as horas normais de trabalho em cada uma dessas cidades, as horas em que normalmente não se está a trabalhar e as horas em que normalmente se está a dormir.
Tanbém é possível observar a hora mais própria para fazer um conferencia telefónica.

Para mais info aceder ao site http://www.timeanddate.com

28 August 2007

Processing Quality Checklist


Processing Quality Checklist, esta é uma lista onde se aborda os principais problemas de uma peça moldada, normalmente usada no primeiro teste do molde.
Analisando os problemas da peças e jogando com as opções assinaladas é possivel melhorar a qualidade da peça.

Etapas do processo de Injecção


Neste quadro encontramos as etapas referentes a 1 ciclo de injecção.

27 August 2007

Final Action List


Finalmente e quando o molde está pronto para enviar ao cliente, eis uma lista de itens a observar a quando do envio do molde para o cliente.
Ao que poderemos chamar uma acção de verificação final do molde.

Action List


Poderam usar lista para controlar os moldes, neste caso em particular as primeiras correcções a efectuar no desenho preliminar.
Esta lista pode e deve ser usada durante o fabrico do molde para registo de todos os comentários do cliente.
No teste do molde também deve de ser usada para comentários e posteriores correcções do molde.
Esta lista pode ser feita em EXCELL ou manualmente.

Caracteristicas de aços para moldes


Aços para ferramentas para construcção de moldes, matrizes e ferramentas em geral.

Aços para moldes


Durezas a Especificar para a Têmpera e Genericamente recomendados para as aplicações mais correntes dos principais Aços.

24 August 2007

What is NURBS ?


NURBS, Non-Uniform Rational B-Splines, are mathematical representations of 3-D geometry that can accurately describe any shape from a simple 2-D line, circle, arc, or curve to the most complex 3-D organic free-form surface or solid. Because of their flexibility and accuracy, NURBS models can be used in any process from illustration and animation to manufacturing.

NURBS geometry has five important qualities that make it an ideal choice for computer-aided modeling.

  • There are several industry standard ways to exchange NURBS geometry. This means that customers can and should expect to be able to move their valuable geometric models between various modeling, rendering, animation, and engineering analysis programs. They can store geometric information in a way that will be usable 20 years from now.
  • NURBS have a precise and well-known definition. The mathematics and computer science of NURBS geometry is taught in most major universities. This means that specialty software vendors, engineering teams, industrial design firms, and animation houses that need to create custom software applications, can find trained programmers who are able to work with NURBS geometry.
  • NURBS can accurately represent both standard geometric objects like lines, circles, ellipses, spheres, and tori, and free-form geometry like car bodies and human bodies.
  • The amount of information required for a NURBS representation of a piece of geometry is much smaller than the amount of information required by common faceted approximations.
  • The NURBS evaluation rule, discussed below, can be implemented on a computer in a way that is both efficient and accurate.
What is NURBS Geometry?

NURBS curves and surfaces behave in similar ways and share terminology. Since curves are easiest to describe, we will cover them in detail. A NURBS curve is defined by four things: degree, control points, knots, and an evaluation rule.


Degree

The degree is a positive whole number.

This number is usually 1, 2, 3 or 5, but can be any positive whole number. NURBS lines and polylines are usually degree 1, NURBS circles are degree 2, and most free-form curves are degree 3 or 5. Sometimes the terms linear, quadratic, cubic, and quintic are used. Linear means degree 1, quadratic means degree 2, cubic means degree 3, and quintic means degree 5.

You may see references to the order of a NURBS curve. The order of a NURBS curve is positive whole number equal to (degree+1). Consequently, the degree is equal to order-1.

It is possible to increase the degree of a NURBS curve and not change its shape. Generally, it is not possible to reduce a NURBS curve’s degree without changing its shape.

Control Points

The control points are a list of at least degree+1 points.

One of easiest ways to change the shape of a NURBS curve is to move its control points.

The control points have an associated number called a weight . With a few exceptions, weights are positive numbers. When a curve’s control points all have the same weight (usually 1), the curve is called non-rational, otherwise the curve is called rational. The R in NURBS stands for rational and indicates that a NURBS curve has the possibility of being rational. In practice, most NURBS curves are non-rational. A few NURBS curves, circles and ellipses being notable examples, are always rational.

Knots

The knots are a list of degree+N-1 numbers, where N is the number of control points. Sometimes this list of numbers is called the knot vector. In this term, the word vector does not mean 3‑D direction.

This list of knot numbers must satisfy several technical conditions. The standard way to ensure that the technical conditions are satisfied is to require the numbers to stay the same or get larger as you go down the list and to limit the number of duplicate values to no more than the degree. For example, for a degree 3 NURBS curve with 11 control points, the list of numbers 0,0,0,1,2,2,2,3,7,7,9,9,9 is a satisfactory list of knots. The list 0,0,0,1,2,2,2,2,7,7,9,9,9 is unacceptable because there are four 2s and four is larger than the degree.

The number of times a knot value is duplicated is called the knot’s multiplicity. In the preceding example of a satisfactory list of knots, the knot value 0 has multiplicity three, the knot value 1 has multiplicity one, the knot value 2 has multiplicity three, the knot value 3 has multiplicity one, the knot value 7 has multiplicity two, and the knot value 9 has multiplicity three. A knot value is said to be a full-multiplicity knot if it is duplicated degree many times. In the example, the knot values 0, 2, and 9 have full multiplicity. A knot value that appears only once is called a simple knot. In the example, the knot values 1 and 3 are simple knots.

If a list of knots starts with a full multiplicity knot, is followed by simple knots, terminates with a full multiplicity knot, and the values are equally spaced, then the knots are called uniform. For example, if a degree 3 NURBS curve with 7 control points has knots 0,0,0,1,2,3,4,4,4, then the curve has uniform knots. The knots 0,0,0,1,2,5,6,6,6 are not uniform. Knots that are not uniform are called non‑uniform. The N and U in NURBS stand for non‑uniform and indicate that the knots in a NURBS curve are permitted to be non-uniform.

Duplicate knot values in the middle of the knot list make a NURBS curve less smooth. At the extreme, a full multiplicity knot in the middle of the knot list means there is a place on the NURBS curve that can be bent into a sharp kink. For this reason, some designers like to add and remove knots and then adjust control points to make curves have smoother or kinkier shapes. Since the number of knots is equal to (N+degree‑1), where N is the number of control points, adding knots also adds control points and removing knots removes control points. Knots can be added without changing the shape of a NURBS curve. In general, removing knots will change the shape of a curve.

Knots and Control Points

A common misconception is that each knot is paired with a control point. This is true only for degree 1 NURBS (polylines). For higher degree NURBS, there are groups of 2 x degree knots that correspond to groups of degree+1 control points. For example, suppose we have a degree 3 NURBS with 7 control points and knots 0,0,0,1,2,5,8,8,8. The first four control points are grouped with the first six knots. The second through fifth control points are grouped with the knots 0,0,1,2,5,8. The third through sixth control points are grouped with the knots 0,1,2,5,8,8. The last four control points are grouped with the last six knots.

Some modelers that use older algorithms for NURBS evaluation require two extra knot values for a total of degree+N+1 knots. When Rhino is exporting and importing NURBS geometry, it automatically adds and removes these two superfluous knots as the situation requires.

Evaluation Rule

A curve evaluation rule is a mathematical formula that takes a number and assigns a point.

The NURBS evaluation rule is a formula that involves the degree, control points, and knots. In the formula there are some things called B-spline basis functions. The B and S in NURBS stand for “basis spline.” The number the evaluation rule starts with is called a parameter. You can think of the evaluation rule as a black box that eats a parameter and produces a point location. The degree, knots, and control points determine how the black box works.


23 August 2007

Mold Process Temperature


This is a table for mold processing temperature, plastic material temperature and tool temperature.

22 August 2007

Process Temperatures


This table give an idea about the temperatures to be used in the tool, separated by cavity and core.

Plastic material information


Shrinkage used in molding process for the most range of plastic materials

19 August 2007

Pourpose

www.ncform.com

This blog is dedicated to all persons involved in Toolmaking industry.
Here will be a place to discuss several ideas and info as well techniques to manufacturing of tools.

Any new information I will be interested to add on.

Thank you,

João Gomes
Project leader